Controls Automation Technician

Controls Automation Technician
Shift: 6PM to 6AM

Position Summary:
The Controls Automation Technician is responsible for PLC programming, setup, repair, and troubleshooting related to machine operations on the production floor. The Maintenance Automation Controls Technician will have a thorough understanding of automation controls, including PLCs, VFDs, and logic-based control systems. This role works cross-functionally with other maintenance mechanical technicians, facilities technicians, and production personnel to ensure smooth and safe operations.

Skills and Abilities:

• Proficiency with Microsoft Office products.
• Proficiency in PLC programming, setup, and troubleshooting.
• Experience with Allen Bradley PLCs, VFDs, and machine vision systems (Cognex / Keyence).
• Strong understanding of HMI screen development. Ability to configure and program remote I/O devices such as Ethernet IP, Modbus, or similar.
• Ability to implement and validate automation changes to existing control system hardware and software.
• Ability to read process diagrams, mechanical drawings, and electrical schematics.
• Ability to apply sound engineering solutions while considering budget, schedule, and operational performance.
• Ability to troubleshoot various automation systems and provide training to operations and other maintenance personnel on automated operations.
• Sound understanding of control components and wiring up to 480 Volts.

Essential Duties and Responsibilities:

• Understand and align with policies, safety standards, Good Manufacturing Practices (GMPs), and Food Safety requirements; identify and report Food Safety issues to management.
• Support, mentor, and lead efforts for control system repairs and validate proper function to ensure production throughput.
• Obtain and execute work orders and preventive maintenance tickets with little or no guidance.
• Assist in maintaining a library for all device backups and updates.
• Document changes made to software and hardware (electrical and process/instrumentation prints).
• Work in conjunction with the Network Administrator to maintain the Facility Controls Network (hardware and software).
• Review key plant metrics/KPIs and equipment data with upper management to identify areas for continuous improvement.
• Collaborate closely with production and maintenance supervisors to provide effective support throughout the shift.
• Ensure equipment in the area is maintained, guarded, and operated in accordance with defined safety regulations and procedures.

Training, Education & Experience:

• Technical degree in a related field, AAM graduation, or equivalent experience.
• Strong experience with automation software, controls, and PLCs.
• Strong overall electrical knowledge and experience with control systems.
• Excellent communication skills and effective team-building abilities.
• Experience in a food processing plant is a plus.
• High School Diploma or equivalent required; technical school coursework or degree considered a plus.